Revamping of steel degassing plant

Turnkey solution for steel degassing plant vacuum system revamping

Leybold supplies turnkey solutions for steel degassing plant upgrades, from vacuum steam ejectors to mechanical vacuum pump systems

The steel industry is facing challenges due to new requirements from governments, society, and markets. As one of the most energy-intensive industries, steelmaking has one of the largest CO2 footprints. For decades, iron and steel manufacturing plants have relied on cheap energy resources such as natural gas and fossil charcoal, with minimal regard for CO2 emissions and environmental impact.

Modernizing and improving energy efficiency in steelmaking plants and factories has become a necessary trend. This shift requires up-to-date technology, particularly in areas like steel degassing, as an essential step in the process.

Turnkey solution for steel degassing facility by Leybold

For over a decade, Leybold has been a provider of high-quality mechanical vacuum systems for steel degassing, serving as a leading supplier of vacuum pumps. With growing experience and a track record of successful projects, Leybold provides not just vacuum skids but also complete turnkey solutions for steel degassing plant revamping or upgrades.

Leybold supports comprehensive projects, from concept engineering to detail engineering as well as supplying all components, construction, assembly, and start-up of new vacuum systems.

A typical Leybold revamp project includes:

Comprehensive analysis of the existing steam ejector system
ROI calculation based on energy, water and gas savings as well as savings in CO2 tax
Tailor made cyclone to catch the first big dust particles
Efficient gas coolers designed to handle heat loads optimally
Effective dust filters, either bag or cartridge type
Valves, sensors, and accessories as needed
Mechanical vacuum system solution, consisting out of DRYVAC dry screw pumps combined with RUVAC Roots blowers, assembled in standardized skids
"Police" filters on the exhaust line to comply with exhaust gas composition requirements
Waste gas composition analyzer
Flare stack to safely burn off gases
Automation package, including PLC and interface to the existing plant
Closed water cooling system for mechanical vacuum pumps

Scope of supply for revamping projects

Customer benefit with Leybold turnkey solution for Steel Degassing

At Leybold, we offer a comprehensive turnkey solution tailored specifically for steel manufacturers, ensuring optimal performance, efficiency, and long-term success. By partnering with us, you're choosing a strategy that delivers end-to-end support and expertise in vacuum technology.

Our turnkey solution includes:

In-depth analysis of existing vacuum Systems
We conduct a thorough assessment of your current vacuum systems to identify areas for improvement, ensuring your operations meet the highest standards of efficiency and performance.
Precise calculation and sizing for revamping projects
Our expert engineers calculate and size every component of your revamping project, optimizing both cost and operational effectiveness.
Supply of High-quality Components
We source and provide only the best-in-class components that meet industry-leading standards, guaranteeing reliability and durability in your operations.
Seamless Installation and Startup
Leybold ensures a smooth transition by managing the entire installation and startup process, allowing for minimal disruption and maximum efficiency.
Comprehensive After-sales Service
Our commitment doesn’t stop after installation. We provide ongoing support and maintenance to ensure your systems run at peak performance.
Training for Your Team
We offer customized training sessions to equip your team with the knowledge and skills needed to maintain and operate the vacuum systems effectively.

Co-engineer your steel degassing factory with Leybold

Choosing Leybold means more than just gaining access to world-class vacuum technology; it's about forming a partnership with a team that is dedicated to your success. With decades of experience, deep industry expertise, and a commitment to continuous innovation, we offer solutions that not only meet but exceed the needs of steel manufacturers.

By entrusting your vacuum system needs to Leybold, you are securing a competitive edge. We ensure the highest standards of quality, efficiency, and sustainability, positioning your operations for long-term success in an evolving market.