Manufacturing of transformers core

Electrical industry

Leybold vacuum pumps and solutions for transformer drying and production.

Vacuum pumps and systems for the electrical industry

Electricity is the literal lifeforce of modern society – powering everything from small home microwaves to large-scale industrial machinery. To ensure stable electricity generation, transmission and distribution, the infrastructure is vital. High voltage power transformers, distribution and instrument transformers, bushings, transformer oil, power capacitors and SF6-insulated circuit breakers are critical components to provide stable power transmission. All of them require vacuum drying during production to ensure a high insulation strength.

For the producers of these kinds of equipment, the right choice of vacuum pumps and vacuum systems is from utmost importance. Good vacuum products can handle the challenges of these drying processes and can ensure a stable and seamless operation with optimized cost of ownership. At the end, this also guarantees that the required high product quality is produced.

  1.  Production of Power transformers with Vapor Phase Drying (VPD) - Explore Leybold’s vacuum pump systems which excel in handling the requirements of this demanding application (ATEX-certified products included). 

  2. Production of instrument/distribution transformers or insulation bushings – Ensuring defect-free transformer insulation is vital and Leybold has the ideal vacuum solutions for it. Explore now.

  3. Oil degassing/purification/drying – For the critical processes of oil degassing and more, Leybold has a line of reliable products that provide efficiency and ensure transformer functionality (including air-cooled products for mobile installations).  

  4.  Power capacitor production - Vacuum drying and impregnation are crucial processes in the production of power capacitors. Check out the ideal Leybold vacuum pumps for it.

  5. SF6 Filling - Remove air and dry-out any excess moisture from your SF6 insulating gas with the help of Leybold’s reliable and efficient vacuum products.
SOGEVAC

SOGEVAC

Well-proven, highly-efficient and cost-effective rotary vane pumps are widely used for all transformer production drying steps.

  1. Best-in-class rotary vane pumps -> Well-proven technology for transformer production applications
  2. Low operating temperature -> Longer oil exchange intervals
  3. Easy maintenance -> Lower cost of ownership
RUVAC

RUVAC

Our Roots blower series WA(U), WS(U) and WH(U) are used in combination with fore-vacuum pumps to achieve lower pressure and higher pumping speed with optimized energy efficiency.

  1. Wide pumping speed range -> Perfect fit for the production of various sizes of transformers
  2. Optional integrated bypass line -> Fast pump downs for increased production efficiency
  3. Optional Frequency Converter Design (WS/WH) -> Well-proven technology for increased pumping speeds and flexible pumping speed regulation
SCREWLINE

SCREWLINE

Our proven “working-horse”. The SP is a direct air-cooled, dry compressing screw pump with cleanable design. It offers lowest operation temperatures for a high level of safety in the handling of flammable solvents. Its aluminum material offers corrosion resistance, even when switched off in an undried state.

  1. Dry screw technology -> Extremely robust for all drying applications
  2. Air cooling -> Fast & easy installation, perfect for mobile vacuum drying system requirements
  3. Aluminum material -> Highly resistant to corrosion, which maximizes the pump’s lifecycle for lower CoO
DRYVAC

DRYVAC

Our DRYVAC range features water-cooled dry screw pumps with best-in-class energy efficiency for lower CoO. Most compact, proven and robust design with high vapor tolerance and flat pumping speed curve for fastest pump-down. 

  1. High vapor tolerance -> Well proven for transformer drying applications
  2. Extremely compact -> Easy onsite installation saves valuable space
  3. Low noise levels -> Improved working conditions
VARODRY

VARODRY

Thanks to its innovative rotor design, our VARODRY series offers best-in-class low power consumption. A 100% oil-free and direct air-cooled dry screw pump whose optimized rotor temperature profile ensures the safe handling of high amounts of water vapor.

  1. Dry screw technology -> Extremely robust in all drying applications
  2. Air cooling -> Quick & easy installation
  3. Aluminum composition -> High corrosion resistance, perfect for vacuum drying applications
VARODRY VDi System

VARODRY VDi System

Intelligent air-cooled VD400i+ pump systems with smart controls and energy saver kits. The production configuration with purge, gas ballast and a self-draining design is perfectly suited for drying applications. Ready for integration with our Roots blowers

  1. Dry screw technology -> Extremely robust in all drying applications
  2. Air cooling -> Quick & easy installation
  3. Aluminum composition -> High corrosion resistance, perfect for vacuum drying applications
Customized pump systems

Vacuum pump system

Customized, cost-effective solutions, including rotary vanes and dry vacuum pumps, Roots blowers, electrical cabinets, pipes, frames, etc. Also available in ATEX-certified versions.

Leak detector

Leak detector

Highest reliability through the use of dual high-quality yttrium/iridium long-term cathodes filaments. Enables the user to localize power transformer leaks. Well-proven, long-term stability with minimum detectable helium leak rates of ≤ 5 x 10-12 mbar x l/s.

  1. Intuitive operation -> Easy to use
  2. Fastest set-up, measurement & calibration -> Saves operation time
  3. Exceptional long life of ion source -> Lower CoO

 

SOGEVAC

Well-proven, highly-efficient and cost-effective rotary vane pumps are widely used for all transformer production drying steps.

  1. Best-in-class rotary vane pumps -> Well-proven technology for transformer production applications
  2. Low operating temperature -> Longer oil exchange intervals
  3. Easy maintenance -> Lower cost of ownership

RUVAC

Our Roots blower series WA(U), WS(U) and WH(U) are used in combination with fore-vacuum pumps to achieve lower pressure and higher pumping speed with optimized energy efficiency.

  1. Wide pumping speed range -> Perfect fit for the production of various sizes of transformers
  2. Optional integrated bypass line -> Fast pump downs for increased production efficiency
  3. Optional Frequency Converter Design (WS/WH) -> Well-proven technology for increased pumping speeds and flexible pumping speed regulation

SCREWLINE

Our proven “working-horse”. The SP is a direct air-cooled, dry compressing screw pump with cleanable design. It offers lowest operation temperatures for a high level of safety in the handling of flammable solvents. Its aluminum material offers corrosion resistance, even when switched off in an undried state.

  1. Dry screw technology -> Extremely robust for all drying applications
  2. Air cooling -> Fast & easy installation, perfect for mobile vacuum drying system requirements
  3. Aluminum material -> Highly resistant to corrosion, which maximizes the pump’s lifecycle for lower CoO

DRYVAC

Our DRYVAC range features water-cooled dry screw pumps with best-in-class energy efficiency for lower CoO. Most compact, proven and robust design with high vapor tolerance and flat pumping speed curve for fastest pump-down. 

  1. High vapor tolerance -> Well proven for transformer drying applications
  2. Extremely compact -> Easy onsite installation saves valuable space
  3. Low noise levels -> Improved working conditions

VARODRY

Thanks to its innovative rotor design, our VARODRY series offers best-in-class low power consumption. A 100% oil-free and direct air-cooled dry screw pump whose optimized rotor temperature profile ensures the safe handling of high amounts of water vapor.

  1. Dry screw technology -> Extremely robust in all drying applications
  2. Air cooling -> Quick & easy installation
  3. Aluminum composition -> High corrosion resistance, perfect for vacuum drying applications

VARODRY VDi System

Intelligent air-cooled VD400i+ pump systems with smart controls and energy saver kits. The production configuration with purge, gas ballast and a self-draining design is perfectly suited for drying applications. Ready for integration with our Roots blowers

  1. Dry screw technology -> Extremely robust in all drying applications
  2. Air cooling -> Quick & easy installation
  3. Aluminum composition -> High corrosion resistance, perfect for vacuum drying applications

Vacuum pump system

Customized, cost-effective solutions, including rotary vanes and dry vacuum pumps, Roots blowers, electrical cabinets, pipes, frames, etc. Also available in ATEX-certified versions.

Leak detector

Highest reliability through the use of dual high-quality yttrium/iridium long-term cathodes filaments. Enables the user to localize power transformer leaks. Well-proven, long-term stability with minimum detectable helium leak rates of ≤ 5 x 10-12 mbar x l/s.

  1. Intuitive operation -> Easy to use
  2. Fastest set-up, measurement & calibration -> Saves operation time
  3. Exceptional long life of ion source -> Lower CoO

 

Leybold is a market leader in standard vacuum pumps and customized system solutions as well as vacuum instruments, control cabinet, valve, etc. We are your trusted partners dedicated to providing highest uptime with lower cost of ownership for your applications.

 

We proudly support the electrical industry with partnerships with OEMs and directly with end users. Our comprehensive and versatile vacuum solutions, particularly our dry technologies, work to help power and electricity industry thrive and brighten everyday lives.

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