Remote Connectivity, GENIUS Instant Insights

Remote connectivity and monitoring

Instant Insights | Remote Access | Anytime Intelligence

Intelligence working for you

Vacuum pumps play a critical role in industrial production. Pumps must be in top running condition to ensure efficiency, optimum output, and a healthy bottom line. But what is the better way to manage vacuum pumps? GENIUS Instant InsightsTM takes the lead.

The most common causes of pump failure are now predictable

Mechanical faults caused by inappropriate maintenance

Contamination caused by gas or liquid within the pump

Machine shutdown caused by settings that are not adjusted to production demand

360° overview

The GENIUS Instant Insights™ Portal gives you important insights into the pumps’ operation such as:
Status
Indicates the overall status of your pumps, including running hours, temperature, and service status
 
Availability
Indicates the percentage availability of your vacuum pumps installation, so you can count on it for steady production
 
Uptime
The time that the pump runs producing the desired vacuum
 
Energy consumption and CO2 insights
Gives you clear inputs about the energy consumption of your vacuum pump and it’s impact on the environment
 
Alert
Flags notification of potential failures and service requirements. The alerts can be programmed to be sent through SMS, WhatsApp or e-mail to all relevant contacts in your organization in real time.

GENIUS Instant Insights™

With GENIUS Instant Insights Portal, you also get the flexibility to decide the level of pump details you wish to see.

GENIUS Instant Insights process

The GENIUS Tiers™

Your benefits with GENIUS Instant Insights™

Safe and transparent

Safe and transparent 24/7

With the GENIUS Instant Insights™ portal, you can access your pumps 24/7 from any location for pump monitoring. All information about your pump is stored safely on the GENIUS Instant Insights™ Cloud. 

Flexibility

Flexibility

Your pumps which are equipped with cutting edge technology can be connected to the GENIUS Portal in multiple ways: 

  1. Through VACONTROL
    Utilizes customer local network and enables all great functionalities from your controller to guarantee more pump efficiency and stable production line operation.

  2. Through GENIUS box kit
    Utilizes cellular network to safely transmit the data from the pump to the GENIUS Portal, with this set up there is no need of using customer LAN. The GENIUS box kit is offered as a factory and aftermarket option.
Lower risk

Lower risk of unexpected breakdowns

This is because the GENIUS Instant Insights™ Portal will instantly inform you about the alarm and when the service is due thanks to its remote monitoring system. In this way, you can prevent possible failures and make back-up plans without interrupting production. 

Safe and transparent 24/7

With the GENIUS Instant Insights™ portal, you can access your pumps 24/7 from any location for pump monitoring. All information about your pump is stored safely on the GENIUS Instant Insights™ Cloud. 

Flexibility

Your pumps which are equipped with cutting edge technology can be connected to the GENIUS Portal in multiple ways: 

  1. Through VACONTROL
    Utilizes customer local network and enables all great functionalities from your controller to guarantee more pump efficiency and stable production line operation.

  2. Through GENIUS box kit
    Utilizes cellular network to safely transmit the data from the pump to the GENIUS Portal, with this set up there is no need of using customer LAN. The GENIUS box kit is offered as a factory and aftermarket option.

Lower risk of unexpected breakdowns

This is because the GENIUS Instant Insights™ Portal will instantly inform you about the alarm and when the service is due thanks to its remote monitoring system. In this way, you can prevent possible failures and make back-up plans without interrupting production. 

GENIUS Instant Insights™ - customer testimonial

In June 2020, our Customer Center in Germany installed 5 GENIUS Instant Insights™ boxes on five Dry Vacuum Pumps during the pilot phase of the connectivity project. The customer is a leading manufacturer in Germany. The result was outstanding. The customer was delighted when in early September they received a critical level alert on an e-mail from the GENIUS Instant Insights™ portal.

This was our first installation of the remote monitoring GENIUS Instant Insights™ system on the client side. The client was aware that given the number of machines involved, the system would have to be complex. They concluded that GENIUS Instant Insights™ would be up to the task and gave it a try. The results surprised them beyond expectation. The early warning messages and information helped them in lowering downtime.

“The pre-filter in the water circuit was almost completely blocked. We were able to recognize this immediately from the pressure display on the GENIUS Instant Insights™ portal and changed the corresponding pre-filters. 20 minutes of downtime, but our process could continue to operate without any loss of material. I have now included our operators in the notification list for alerts. They are grateful for such a valuable input, as it prevents unpleasant tidying up (e.g., shoveling 20 tons of glass after breakage). A clear indication that this system is indeed useful for us.”

“All these machines need to work specifically and shouldn’t delay my production. I never wanted a long-term production loss, so when they said we want to install this, I said, “Yes, of course”. We had installed a new pump system in 2018. We had never used a dry vacuum pump before; we used to use an oil-based vacuum pump. So, I wanted to know if there is a possible failure mode. These machines have several parts; using this monitoring system, I get pre-warning about pretty helping details. Those early messages in my e-mails help me a lot.” 

Leybold Service – expert and reliable partner

Maintaining your uptime and reducing the risk of production downtime is critical. Wherever you are, Leybold is there to support you as your vacuum service partner. Our Field Service team and our fully equipped Service Technology Centers are at your disposal to have your vacuum pump serviced. 

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