Beer Bottle Filling - Leybold United Kingdom

Beer bottles filling on the conveyor belt in the brewery factory

Vacuum solutions for beer bottle filling

Reduce your water consumption and energy costs with Leybold systems for beer bottling.

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Are you still using water ring pumps in your beer bottling processes?

Our vacuum systems for beer bottle filling machines, based on dry screw vacuum pump technology, allows you to dramatically reduce your operating costs and improve your environment footprint.

EMEANE-Beer-Campaign

The optimal solution

Turnkey solution (1-to-1 replacement of LRP)
DRYVAC DV 650 or 800 FP–r dry screw pumps for washdown environments (epoxy finish and cleanable stainless steel silencer)
Stainless steel foam separator with self-draining tank
Electrical cabinet with PLC for controlling the entire system
Complete system designed for clean-in-place (CIP)
Suitable for up to 60,000 bottles per hour depending on bottles format

Advantages of Leybold's beer bottling system

Minimal to no water consumption
Lower energy consumption - energy savings of more than 20% on average compared to water ring pumps
Better and more stable bottling pressures — reduces CO2 consumption and results in increased shelf life
Reduced maintenance through a simple drive concept
Dry compressing screw technology offers high robustness handling water vapor and liquid droplets
Longest uptime due to no risk of cavitation and
minimized need for internal cleaning due to our low rotor temperature profile
Increased food safety through CIP of complete
vacuum system including the vacuum pump

Robustness of Leybold´s DRYVAC DV 650

Take a look at our robust, dry-compressing DRYVAC DV 650 vacuum pump. Here, you can see a strength test via the introduction of 10 liters of water:

DRYVAC DV 650 FP-r designed for wash-down environments

NOVADRY
DRYVAC
VAControl
Hygienic Enclosure

NOVADRY

NOVADRY

Our NOVADRY not only improves food safety with its 100% oil-free operation but also provides longer uptime thanks to its robustness over oil sealed pumps in challenging processes such as tumbling or stuffing of meats.

Dry screw technology -> Very robust in harsh applications
100% oil free -> Improved food safety
Air cooling -> Quick & easy installation
Minimal maintenance requirement -> Low total cost of ownership
Released for MAP with oxygen -> Suitable for red meat packaging with high O₂

NOVADRY

DRYVAC

DRYVAC

Our DRYVAC range is a compact, water-cooled and silent dry screw pump that can be installed in close proximity of your production line, increasing your packaging performance. With a hygienic design, you can washdown our pumps along with your other production equipment.

DRYVAC 650 FP_112065FP18-1

Dry screw technology -> Very robust in harsh applications
Clean vacuum -> Improved food safety
Extremely compact -> Easy to install on the line
Very low noise -> Improve working environment
Low heat emission -> Can be localized to improved machine performance

DRYVAC

VAControl

VAControl

Leybold goes one step further to offer modern solutions for your central vacuum systems based on industry 4.0 with the VAControl. Control your vacuum pumps, monitor and schedule your process with VAControl’s various user friendly options.

Industrial Vacuum Controller

Allows to control multiple pumps -> Easy to implement
Pressure set point -> Offer energy saving potential
Smart control -> Improves products quality by optimal process pressure

VAControl

Hygienic Enclosure

Hygienic Enclosure

Our range of stainless steel hygienic enclosures, perfectly protects your vacuum pump from water damage during against daily wash-down required on the food industry.

Hygienic enclosures avoid water retention points allowing you to achieve a high level of food safety. Hygienic enclosures are designed for your Leybold pumps to protect during washdown without disrupting your pump's thermal management or performance..

Hygienic Enclosure pump Group

For washdown environment -> Protect your vacuum pump
Specifically designed for Leybold pumps -> Ensures optimal cooling
Installation close to the process -> Increases machine performance
Delivered as a kit -> Easy to assemble and install

NOVADRY

Our NOVADRY not only improves food safety with its 100% oil-free operation but also provides longer uptime thanks to its robustness over oil sealed pumps in challenging processes such as tumbling or stuffing of meats.

Dry screw technology -> Very robust in harsh applications
100% oil free -> Improved food safety
Air cooling -> Quick & easy installation
Minimal maintenance requirement -> Low total cost of ownership
Released for MAP with oxygen -> Suitable for red meat packaging with high O₂

NOVADRY

DRYVAC

Our DRYVAC range is a compact, water-cooled and silent dry screw pump that can be installed in close proximity of your production line, increasing your packaging performance. With a hygienic design, you can washdown our pumps along with your other production equipment.

DRYVAC 650 FP_112065FP18-1

Dry screw technology -> Very robust in harsh applications
Clean vacuum -> Improved food safety
Extremely compact -> Easy to install on the line
Very low noise -> Improve working environment
Low heat emission -> Can be localized to improved machine performance

DRYVAC

VAControl

Leybold goes one step further to offer modern solutions for your central vacuum systems based on industry 4.0 with the VAControl. Control your vacuum pumps, monitor and schedule your process with VAControl’s various user friendly options.

Industrial Vacuum Controller

Allows to control multiple pumps -> Easy to implement
Pressure set point -> Offer energy saving potential
Smart control -> Improves products quality by optimal process pressure

VAControl

Hygienic Enclosure

Our range of stainless steel hygienic enclosures, perfectly protects your vacuum pump from water damage during against daily wash-down required on the food industry.

Hygienic enclosures avoid water retention points allowing you to achieve a high level of food safety. Hygienic enclosures are designed for your Leybold pumps to protect during washdown without disrupting your pump's thermal management or performance..

Hygienic Enclosure pump Group

For washdown environment -> Protect your vacuum pump
Specifically designed for Leybold pumps -> Ensures optimal cooling
Installation close to the process -> Increases machine performance
Delivered as a kit -> Easy to assemble and install

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