Vacuum solutions for beer bottle filling
Reduce your water consumption and energy costs with Leybold systems for beer bottling.
Are you still using water ring pumps in your beer bottling processes?
Our vacuum systems for beer bottle filling machines, based on dry screw vacuum pump technology, allows you to dramatically reduce your operating costs and improve your environment footprint.
The optimal solution
- Turnkey solution (1-to-1 replacement of LRP)
- DRYVAC DV 650 or 800 FP–r dry screw pumps for washdown environments (epoxy finish and cleanable stainless steel silencer)
- Stainless steel foam separator with self-draining tank
- Electrical cabinet with PLC for controlling the entire system
- Complete system designed for clean-in-place (CIP)
- Suitable for up to 60,000 bottles per hour depending on bottles format
Advantages of Leybold's beer bottling system
- Minimal to no water consumption
- Lower energy consumption - energy savings of more than 20% on average compared to water ring pumps
- Better and more stable bottling pressures — reduces CO2 consumption and results in increased shelf life
- Reduced maintenance through a simple drive concept
- Dry compressing screw technology offers high robustness handling water vapor and liquid droplets
- Longest uptime due to no risk of cavitation and
- minimized need for internal cleaning due to our low rotor temperature profile
- Increased food safety through CIP of complete
- vacuum system including the vacuum pump
Robustness of Leybold´s DRYVAC DV 650
Take a look at our robust, dry-compressing DRYVAC DV 650 vacuum pump. Here, you can see a strength test via the introduction of 10 liters of water:
DRYVAC DV 650 FP-r designed for wash-down environments
- NOVADRY
- DRYVAC
- VAControl
- Hygienic Enclosure
NOVADRY
NOVADRY
Our NOVADRY not only improves food safety with its 100% oil-free operation but also provides longer uptime thanks to its robustness over oil sealed pumps in challenging processes such as tumbling or stuffing of meats.
- Dry screw technology -> Very robust in harsh applications
- 100% oil free -> Improved food safety
- Air cooling -> Quick & easy installation
- Minimal maintenance requirement -> Low total cost of ownership
- Released for MAP with oxygen -> Suitable for red meat packaging with high O2
DRYVAC
DRYVAC
Our DRYVAC range is a compact, water-cooled and silent dry screw pump that can be installed in close proximity of your production line, increasing your packaging performance. With a hygienic design, you can washdown our pumps along with your other production equipment.
- Dry screw technology -> Very robust in harsh applications
- Clean vacuum -> Improved food safety
- Extremely compact -> Easy to install on the line
- Very low noise -> Improve working environment
- Low heat emission -> Can be localized to improved machine performance
VAControl
VAControl
Leybold goes one step further to offer modern solutions for your central vacuum systems based on industry 4.0 with the VAControl. Control your vacuum pumps, monitor and schedule your process with VAControl’s various user friendly options.
- Allows to control multiple pumps -> Easy to implement
- Pressure set point -> Offer energy saving potential
- Smart control -> Improves products quality by optimal process pressure
Hygienic Enclosure
Hygienic Enclosure
Our range of stainless steel hygienic enclosures, perfectly protects your vacuum pump from water damage during against daily wash-down required on the food industry.
Hygienic enclosures avoid water retention points allowing you to achieve a high level of food safety. Hygienic enclosures are designed for your Leybold pumps to protect during washdown without disrupting your pump's thermal management or performance..
- For washdown environment -> Protect your vacuum pump
- Specifically designed for Leybold pumps -> Ensures optimal cooling
- Installation close to the process -> Increases machine performance
- Delivered as a kit -> Easy to assemble and install
NOVADRY
Our NOVADRY not only improves food safety with its 100% oil-free operation but also provides longer uptime thanks to its robustness over oil sealed pumps in challenging processes such as tumbling or stuffing of meats.
- Dry screw technology -> Very robust in harsh applications
- 100% oil free -> Improved food safety
- Air cooling -> Quick & easy installation
- Minimal maintenance requirement -> Low total cost of ownership
- Released for MAP with oxygen -> Suitable for red meat packaging with high O2
DRYVAC
Our DRYVAC range is a compact, water-cooled and silent dry screw pump that can be installed in close proximity of your production line, increasing your packaging performance. With a hygienic design, you can washdown our pumps along with your other production equipment.
- Dry screw technology -> Very robust in harsh applications
- Clean vacuum -> Improved food safety
- Extremely compact -> Easy to install on the line
- Very low noise -> Improve working environment
- Low heat emission -> Can be localized to improved machine performance
VAControl
Leybold goes one step further to offer modern solutions for your central vacuum systems based on industry 4.0 with the VAControl. Control your vacuum pumps, monitor and schedule your process with VAControl’s various user friendly options.
- Allows to control multiple pumps -> Easy to implement
- Pressure set point -> Offer energy saving potential
- Smart control -> Improves products quality by optimal process pressure
Hygienic Enclosure
Our range of stainless steel hygienic enclosures, perfectly protects your vacuum pump from water damage during against daily wash-down required on the food industry.
Hygienic enclosures avoid water retention points allowing you to achieve a high level of food safety. Hygienic enclosures are designed for your Leybold pumps to protect during washdown without disrupting your pump's thermal management or performance..
- For washdown environment -> Protect your vacuum pump
- Specifically designed for Leybold pumps -> Ensures optimal cooling
- Installation close to the process -> Increases machine performance
- Delivered as a kit -> Easy to assemble and install
