Instant Insights | Remote Access | Anytime Intelligence
Vacuum pumps play a critical role in industrial production. Pumps must be in top running condition to ensure efficiency, optimum output, and a healthy bottom line. But what is the better way to manage vacuum pumps? GENIUS Instant InsightsTM takes the lead.
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Status Indicates the overall status of your pumps, including running hours, temperature, and service status |
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Availability Indicates the percentage availability of your vacuum pumps installation, so you can count on it for steady production |
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Uptime The time that the pump runs producing the desired vacuum |
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Energy consumption and CO2 insights Gives you clear inputs about the energy consumption of your vacuum pump and it’s impact on the environment |
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Alert Flags notification of potential failures and service requirements. The alerts can be programmed to be sent through SMS, WhatsApp or e-mail to all relevant contacts in your organization in real time. |
With the GENIUS Instant Insights™ portal, you can access your pumps 24/7 from any location for pump monitoring. All information about your pump is stored safely on the GENIUS Instant Insights™ Cloud.
Your pumps which are equipped with cutting edge technology can be connected to the GENIUS Portal in multiple ways:
This is because the GENIUS Instant Insights™ Portal will instantly inform you about the alarm and when the service is due thanks to its remote monitoring system. In this way, you can prevent possible failures and make back-up plans without interrupting production.
With the GENIUS Instant Insights™ portal, you can access your pumps 24/7 from any location for pump monitoring. All information about your pump is stored safely on the GENIUS Instant Insights™ Cloud.
Your pumps which are equipped with cutting edge technology can be connected to the GENIUS Portal in multiple ways:
This is because the GENIUS Instant Insights™ Portal will instantly inform you about the alarm and when the service is due thanks to its remote monitoring system. In this way, you can prevent possible failures and make back-up plans without interrupting production.
In June 2020, our Customer Center in Germany installed 5 GENIUS Instant Insights™ boxes on five Dry Vacuum Pumps during the pilot phase of the connectivity project. The customer is a leading manufacturer in Germany. The result was outstanding. The customer was delighted when in early September they received a critical level alert on an e-mail from the GENIUS Instant Insights™ portal.
This was our first installation of the remote monitoring GENIUS Instant Insights™ system on the client side. The client was aware that given the number of machines involved, the system would have to be complex. They concluded that GENIUS Instant Insights™ would be up to the task and gave it a try. The results surprised them beyond expectation. The early warning messages and information helped them in lowering downtime.
“The pre-filter in the water circuit was almost completely blocked. We were able to recognize this immediately from the pressure display on the GENIUS Instant Insights™ portal and changed the corresponding pre-filters. 20 minutes of downtime, but our process could continue to operate without any loss of material. I have now included our operators in the notification list for alerts. They are grateful for such a valuable input, as it prevents unpleasant tidying up (e.g., shoveling 20 tons of glass after breakage). A clear indication that this system is indeed useful for us.”
“All these machines need to work specifically and shouldn’t delay my production. I never wanted a long-term production loss, so when they said we want to install this, I said, “Yes, of course”. We had installed a new pump system in 2018. We had never used a dry vacuum pump before; we used to use an oil-based vacuum pump. So, I wanted to know if there is a possible failure mode. These machines have several parts; using this monitoring system, I get pre-warning about pretty helping details. Those early messages in my e-mails help me a lot.”
Maintaining your uptime and reducing the risk of production downtime is critical. Wherever you are, Leybold is there to support you as your vacuum service partner. Our Field Service team and our fully equipped Service Technology Centers are at your disposal to have your vacuum pump serviced.